叶轮加工的问题

只看该作者 · 发表于 2008-5-26 14:25:56

我公司有一台桂机的XK716/2-5x，系统是HNC-22M,近日改用hyperMILL编程，做出来的叶轮的叶片的表面有非常明显的刀痕，想尽办法也搞不定，求助各位老大遇到过吗？怎么解决？如图:

用的是球头锥度铣刀,刀尖半径2mm,4度的锥角,这两张照片都是精加工后的效果,因为机床所限,转速只有4000转/分
这是一些程序段(程序中的G95是每转进给量,G94是每分钟进给量):
N27 G1 G94 G90 B3.993 A116.843 F1500.
N28 X-64.907 Y-14.126
N29 Z284.706
N30 Y-11.211 Z240.943
N31 Z239.949
N33 G95 Z234.949 F.2
N34 Z232.949 F.2
N35 X-64.903 Z232.95 F.2
N36 X-63.903 Y-11.22 Z233.022 F.01
N37 X-62.917 Y-11.229 Z233.094 F.005
N38 X-62.913 F1.247
N39 X-62.786 Y-10.25 Z233.166 B3.994 A117.743 F.125
N40 X-62.644 Y-9.279 Z233.237 B3.996 A118.641 F.125
N41 X-62.487 Y-8.316 Z233.307 B3.999 A119.538 F.125
N42 X-62.316 Y-7.363 Z233.377 B4.003 A120.433 F.125
N43 X-62.129 Y-6.421 Z233.447 B4.008 A121.325 F.125
N44 X-61.928 Y-5.489 Z233.516 B4.014 A122.214 F.125
N45 X-61.713 Y-4.569 Z233.585 B4.021 A123.099 F.125
N46 X-61.485 Y-3.66 Z233.653 B4.029 A123.98 F.125
N47 X-61.243 Y-2.765 Z233.721 B4.038 A124.858 F.125
N48 X-60.988 Y-1.883 Z233.789 B4.048 A125.73 F.125
N49 X-60.72 Y-1.015 Z233.856 B4.058 A126.597 F.125
N50 X-60.441 Y-0.161 Z233.923 B4.07 A127.459 F.125
N51 X-60.149 Y0.679 Z233.989 B4.082 A128.315 F.125
N52 X-59.847 Y1.503 Z234.055 B4.096 A129.164 F.125
N53 X-59.534 Y2.311 Z234.121 B4.11 A130.008 F.125
N54 X-59.21 Y3.104 Z234.186 B4.125 A130.844 F.125
N55 X-58.877 Y3.88 Z234.25 B4.141 A131.673 F.125
N56 X-58.534 Y4.64 Z234.314 B4.158 A132.495 F.125
N57 X-58.183 Y5.384 Z234.378 B4.176 A133.309 F.125
N58 X-57.824 Y6.11 Z234.442 B4.195 A134.116 F.125
N59 X-57.457 Y6.819 Z234.505 B4.214 A134.914 F.125
N60 X-57.082 Y7.512 Z234.567 B4.234 A135.704 F.125
N61 X-56.701 Y8.187 Z234.629 B4.255 A136.485 F.125
N62 X-56.314 Y8.844 Z234.691 B4.277 A137.258 F.125
N63 X-55.921 Y9.484 Z234.752 B4.299 A138.023 F.125
N64 X-55.522 Y10.107 Z234.814 B4.322 A138.778 F.125
N65 X-55.119 Y10.712 Z234.875 B4.346 A139.524 F.125
N66 X-54.712 Y11.3 Z234.936 B4.371 A140.262 F.125
N67 X-54.3 Y11.871 Z234.996 B4.396 A140.99 F.125
N68 X-53.886 Y12.424 Z235.056 B4.422 A141.709 F.125
N69 X-53.468 Y12.961 Z235.116 B4.448 A142.418 F.125
N70 X-53.048 Y13.48 Z235.175 B4.476 A143.119 F.125
N71 X-52.625 Y13.983 Z235.234 B4.503 A143.81 F.125
N72 X-52.201 Y14.469 Z235.292 B4.532 A144.491 F.125
N73 X-51.775 Y14.938 Z235.35 B4.561 A145.164 F.125
N74 X-51.348 Y15.391 Z235.408 B4.591 A145.826 F.125
N75 X-50.92 Y15.829 Z235.465 B4.621 A146.48 F.125
N76 X-50.492 Y16.25 Z235.522 B4.652 A147.124 F.125
N77 X-50.064 Y16.656 Z235.578 B4.683 A147.759 F.125
N78 X-49.636 Y17.047 Z235.634 B4.715 A148.385 F.125
N79 X-49.208 Y17.422 Z235.69 B4.747 A149.002 F.125
N80 X-48.781 Y17.783 Z235.745 B4.78 A149.609 F.125
N81 X-48.355 Y18.129 Z235.8 B4.814 A150.208 F.125
N82 X-47.93 Y18.461 Z235.854 B4.847 A150.797 F.125
N83 X-47.507 Y18.779 Z235.908 B4.882 A151.378 F.125
N84 X-47.085 Y19.083 Z235.961 B4.917 A151.95 F.125
N85 X-46.665 Y19.373 Z236.014 B4.952 A152.513 F.125
N86 X-46.247 Y19.65 Z236.067 B4.987 A153.067 F.125
N87 X-45.831 Y19.915 Z236.119 B5.024 A153.613 F.125
N88 X-45.417 Y20.167 Z236.171 B5.06 A154.151 F.125
N89 X-45.006 Y20.406 Z236.223 B5.097 A154.68 F.125
N90 X-44.598 Y20.633 Z236.275 B5.134 A155.202 F.125
N91 X-44.192 Y20.849 Z236.327 B5.172 A155.715 F.125
N92 X-43.789 Y21.053 Z236.378 B5.21 A156.22 F.125
N93 X-43.388 Y21.246 Z236.429 B5.248 A156.717 F.125
N94 X-42.991 Y21.427 Z236.479 B5.287 A157.206 F.125
N95 X-42.597 Y21.598 Z236.529 B5.326 A157.688 F.125
N96 X-42.206 Y21.759 Z236.579 B5.365 A158.163 F.125
N97 X-41.819 Y21.909 Z236.628 B5.405 A158.63 F.125
N98 X-41.434 Y22.049 Z236.677 B5.445 A159.089 F.125
N99 X-41.053 Y22.18 Z236.726 B5.485 A159.542 F.125
N100 X-40.676 Y22.301 Z236.774 B5.526 A159.987 F.125
N101 X-40.302 Y22.413 Z236.821 B5.567 A160.426 F.125
N102 X-39.931 Y22.516 Z236.869 B5.608 A160.857 F.125
N103 X-39.564 Y22.61 Z236.916 B5.649 A161.282 F.125
N104 X-39.2 Y22.696 Z236.962 B5.691 A161.701 F.125
N105 X-38.84 Y22.773 Z237.009 B5.733 A162.113 F.125
N106 X-38.484 Y22.842 Z237.054 B5.775 A162.518 F.125
N107 X-38.131 Y22.903 Z237.1 B5.817 A162.918 F.125
N108 X-37.781 Y22.957 Z237.145 B5.86 A163.311 F.125
N109 X-37.436 Y23.003 Z237.19 B5.903 A163.698 F.125
N110 X-37.094 Y23.042 Z237.234 B5.946 A164.079 F.125
N111 X-36.755 Y23.074 Z237.278 B5.989 A164.455 F.125
N112 X-36.42 Y23.098 Z237.322 B6.033 A164.825 F.125
N113 X-36.089 Y23.117 Z237.365 B6.076 A165.189 F.125
N114 X-35.761 Y23.128 Z237.409 B6.12 A165.547 F.125
N115 X-35.436 Y23.133 Z237.452 B6.164 A165.901 F.125
N116 X-35.116 Y23.132 Z237.495 B6.209 A166.249 F.125
N117 X-34.798 Y23.125 Z237.538 B6.253 A166.591 F.125
N118 X-34.485 Y23.112 Z237.58 B6.298 A166.929 F.125
N119 X-34.174 Y23.094 Z237.622 B6.343 A167.262 F.125
N120 X-33.867 Y23.069 Z237.664 B6.388 A167.59 F.125
N121 X-33.564 Y23.04 Z237.705 B6.433 A167.913 F.125
N122 X-33.264 Y23.005 Z237.746 B6.478 A168.231 F.125
N123 X-32.967 Y22.965 Z237.786 B6.523 A168.544 F.125
N124 X-32.674 Y22.919 Z237.826 B6.569 A168.853 F.125
N125 X-32.384 Y22.869 Z237.866 B6.615 A169.158 F.125
N126 X-32.097 Y22.815 Z237.906 B6.661 A169.458 F.125
N127 X-31.813 Y22.755 Z237.945 B6.707 A169.754 F.125
N128 X-31.533 Y22.692 Z237.984 B6.753 A170.046 F.125
N129 X-31.256 Y22.623 Z238.022 B6.799 A170.333 F.125
N130 X-30.981 Y22.551 Z238.06 B6.846 A170.616 F.125
N131 X-30.711 Y22.474 Z238.098 B6.892 A170.896 F.125
N132 X-30.443 Y22.393 Z238.135 B6.939 A171.171 F.125
N133 X-30.178 Y22.309 Z238.172 B6.986 A171.443 F.125
N134 X-29.916 Y22.22 Z238.209 B7.033 A171.711 F.125
N135 X-29.657 Y22.128 Z238.246 B7.08 A171.975 F.125
N136 X-29.401 Y22.032 Z238.282 B7.127 A172.236 F.125
N137 X-29.148 Y21.933 Z238.317 B7.174 A172.493 F.125
N138 X-28.898 Y21.83 Z238.353 B7.222 A172.746 F.125
N139 X-28.651 Y21.723 Z238.388 B7.269 A172.996 F.125
N140 X-28.406 Y21.614 Z238.424 B7.317 A173.243 F.125
N141 X-28.164 Y21.501 Z238.459 B7.364 A173.486 F.125
N142 X-27.925 Y21.385 Z238.494 B7.412 A173.726 F.125
N143 X-27.689 Y21.266 Z238.528 B7.46 A173.963 F.125
N144 X-27.456 Y21.144 Z238.562 B7.508 A174.196 F.125
N145 X-27.225 Y21.019 Z238.596 B7.556 A174.427 F.125
N146 X-26.996 Y20.891 Z238.63 B7.604 A174.654 F.125
N147 X-26.77 Y20.76 Z238.663 B7.652 A174.879 F.125
N148 X-26.547 Y20.627 Z238.696 B7.701 A175.101 F.125
N149 X-26.326 Y20.491 Z238.728 B7.749 A175.319 F.125
N150 X-26.108 Y20.353 Z238.761 B7.798 A175.535 F.125
N151 X-25.892 Y20.212 Z238.792 B7.846 A175.748 F.125
N152 X-25.679 Y20.069 Z238.824 B7.895 A175.959 F.125
N153 X-25.468 Y19.923 Z238.855 B7.944 A176.167 F.125
N154 X-25.259 Y19.775 Z238.886 B7.992 A176.372 F.125
N155 X-25.053 Y19.624 Z238.917 B8.041 A176.574 F.125
N156 X-24.849 Y19.472 Z238.947 B8.09 A176.774 F.125
N157 X-24.647 Y19.317 Z238.977 B8.139 A176.971 F.125
N158 X-24.447 Y19.16 Z239.006 B8.188 A177.166 F.125
N159 X-24.25 Y19.001 Z239.036 B8.237 A177.359 F.125
N160 X-24.054 Y18.84 Z239.065 B8.286 A177.549 F.125
N161 X-23.861 Y18.678 Z239.093 B8.336 A177.737 F.125
N162 X-23.67 Y18.513 Z239.121 B8.385 A177.922 F.125
N163 X-23.482 Y18.346 Z239.149 B8.434 A178.105 F.125
N164 X-23.295 Y18.178 Z239.177 B8.484 A178.286 F.125
N165 X-23.11 Y18.007 Z239.206 B8.533 A178.465 F.125
N166 X-22.927 Y17.835 Z239.233 B8.583 A178.641 F.125
N167 X-22.746 Y17.662 Z239.261 B8.632 A178.816 F.125
N168 X-22.568 Y17.486 Z239.288 B8.682 A178.988 F.125
N169 X-22.391 Y17.309 Z239.315 B8.732 A179.158 F.125
N170 X-22.216 Y17.13 Z239.341 B8.781 A179.327 F.125
N171 X-22.043 Y16.95 Z239.368 B8.831 A179.493 F.125
N172 X-21.872 Y16.769 Z239.393 B8.881 A179.657 F.125
N173 X-21.702 Y16.585 Z239.419 B8.931 A179.819 F.125
N174 X-21.535 Y16.401 Z239.444 B8.981 A179.98 F.125
N175 X-21.369 Y16.215 Z239.469 B9.031 A180.138 F.125
N176 X-21.205 Y16.027 Z239.494 B9.081 A180.295 F.125
N177 X-21.043 Y15.839 Z239.518 B9.131 A180.45 F.125
N178 X-20.882 Y15.649 Z239.542 B9.181 A180.603 F.125
N179 X-20.723 Y15.457 Z239.566 B9.231 A180.754 F.125
N180 X-20.566 Y15.265 Z239.589 B9.281 A180.904 F.125
N181 X-20.411 Y15.071 Z239.612 B9.331 A181.052 F.125
N182 X-20.257 Y14.876 Z239.635 B9.382 A181.198 F.125
N183 X-20.104 Y14.68 Z239.657 B9.432 A181.342 F.125
N184 X-19.954 Y14.482 Z239.679 B9.482 A181.485 F.125
N185 X-19.805 Y14.284 Z239.701 B9.532 A181.626 F.125
N186 X-19.657 Y14.084 Z239.722 B9.583 A181.766 F.125
N187 X-19.511 Y13.884 Z239.744 B9.633 A181.904 F.125
N188 X-19.367 Y13.682 Z239.764 B9.684 A182.04 F.125
N189 X-19.224 Y13.479 Z239.785 B9.734 A182.175 F.125
N190 X-19.082 Y13.276 Z239.806 B9.784 A182.309 F.125
N191 X-18.942 Y13.071 Z239.827 B9.835 A182.441 F.125
N192 X-18.804 Y12.865 Z239.847 B9.885 A182.571 F.125
N193 X-18.667 Y12.659 Z239.867 B9.936 A182.7 F.125
N194 X-18.531 Y12.451 Z239.887 B9.986 A182.828 F.125
N195 X-18.396 Y12.243 Z239.907 B10.037 A182.954 F.125
N196 X-18.264 Y12.034 Z239.926 B10.088 A183.079 F.125
N197 X-18.132 Y11.824 Z239.944 B10.138 A183.202 F.125
N198 X-18.002 Y11.613 Z239.963 B10.189 A183.324 F.125
N199 X-17.873 Y11.402 Z239.981 B10.239 A183.445 F.125
N200 X-17.745 Y11.189 Z239.999 B10.29 A183.565 F.125
N201 X-17.619 Y10.976 Z240.017 B10.341 A183.683 F.125
N202 X-17.494 Y10.762 Z240.034 B10.391 A183.8 F.125
N203 X-17.37 Y10.548 Z240.051 B10.442 A183.916 F.125
N204 X-17.247 Y10.332 Z240.068 B10.493 A184.03 F.125
N205 X-17.126 Y10.116 Z240.084 B10.543 A184.143 F.125
N206 X-17.006 Y9.9 Z240.1 B10.594 A184.255 F.125
.
.
.
N3867 X49.547 Y17.195 Z235.635 B4.692 A260.622 F.125
N3868 X49.979 Y16.799 Z235.58 B4.661 A261.253 F.125
N3869 X50.41 Y16.387 Z235.523 B4.63 A261.892 F.125
N3870 X50.841 Y15.96 Z235.467 B4.6 A262.54 F.125
N3871 X51.272 Y15.517 Z235.41 B4.57 A263.198 F.125
N3872 X51.702 Y15.058 Z235.352 B4.541 A263.865 F.125
N3873 X52.13 Y14.583 Z235.294 B4.513 A264.541 F.125
N3874 X52.557 Y14.091 Z235.236 B4.485 A265.227 F.125
N3875 X52.982 Y13.583 Z235.177 B4.458 A265.921 F.125
N3876 X53.405 Y13.058 Z235.118 B4.432 A266.625 F.125
N3877 X53.825 Y12.516 Z235.059 B4.406 A267.338 F.125
N3878 X54.241 Y11.957 Z234.999 B4.381 A268.06 F.125
N3879 X54.654 Y11.381 Z234.939 B4.356 A268.79 F.125
N3880 X55.063 Y10.788 Z234.878 B4.333 A269.53 F.125
N3881 X55.468 Y10.178 Z234.817 B4.31 A270.279 F.125
N3882 X55.867 Y9.55 Z234.755 B4.287 A271.036 F.125
N3883 X56.262 Y8.905 Z234.694 B4.266 A271.803 F.125
N3884 X56.65 Y8.243 Z234.632 B4.245 A272.577 F.125
N3885 X57.032 Y7.564 Z234.57 B4.225 A273.36 F.125
N3886 X57.407 Y6.868 Z234.508 B4.206 A274.151 F.125
N3887 X57.775 Y6.155 Z234.445 B4.187 A274.95 F.125
N3888 X58.135 Y5.424 Z234.382 B4.17 A275.757 F.125
N3889 X58.486 Y4.678 Z234.318 B4.153 A276.571 F.125
N3890 X58.829 Y3.914 Z234.254 B4.137 A277.393 F.125
N3891 X59.162 Y3.135 Z234.19 B4.122 A278.222 F.125
N3892 X59.486 Y2.34 Z234.125 B4.108 A279.057 F.125
N3893 X59.799 Y1.529 Z234.059 B4.095 A279.899 F.125
N3894 X60.101 Y0.703 Z233.994 B4.082 A280.748 F.125
N3895 X60.393 Y-0.138 Z233.928 B4.071 A281.602 F.125
N3896 X60.672 Y-0.994 Z233.861 B4.06 A282.462 F.125
N3897 X60.94 Y-1.864 Z233.794 B4.051 A283.327 F.125
N3898 X61.194 Y-2.747 Z233.726 B4.042 A284.197 F.125
N3899 X61.436 Y-3.643 Z233.659 B4.034 A285.072 F.125
N3900 X61.665 Y-4.552 Z233.59 B4.027 A285.95 F.125
N3901 X61.88 Y-5.472 Z233.521 B4.021 A286.833 F.125
N3902 X62.081 Y-6.404 Z233.452 B4.016 A287.719 F.125
N3903 X62.268 Y-7.347 Z233.383 B4.012 A288.607 F.125
N3904 X62.44 Y-8.3 Z233.313 B4.01 A289.499 F.125
N3905 X62.598 Y-9.263 Z233.242 B4.008 A290.392 F.125
N3906 X62.74 Y-10.234 Z233.171 B4.007 A291.287 F.125
N3907 X62.868 Y-11.213 Z233.1 A292.183 F.125
N3908 X62.98 Y-12.2 Z233.028 B4.008 A293.08 F.125
N3909 X62.984 F1.247
N3910 X63.984 Y-12.205 Z232.954 F.01
N3911 X64.97 Y-12.209 Z232.881 F.005
N3912 X64.974 Z232.88 F1.247
N3913 Z234.88 F.003
N3914 G94 Z236.88 F1500.
N3915 Y-15.553 Z284.608
N12020 Z300.
N12021 X0. Y0. Z380. A0. B0.
N12031 M99