【原创】球头节加工 --- 四軸車銑複合加工(MillTurn)

sinderal wrote:
這是Antslg 版主提供的圖

  
还没看到它加工内部，请问sinderal，这样一个工件加工大概需要多长时间？

下载了IGES文件看了一下，如果以零件加工工艺就以数控车+数控铣（配合夹具）的组合，保守估计时间18分钟（走那曲面要慢一点，两侧面平台用牛鼻刀可一次加工出来），sinderal兄认为如何？

bababom wrote:
下载了IGES文件看了一下，如果以零件加工工艺就以数控车+数控铣（配合夹具）的组合，保守估计时间18分钟（走那曲面要慢一点，两侧面平台用牛鼻刀可一次加工出来），sinderal兄认为如何？

  
1. 我是走了兩刀... 我不是很會用刀...
2. 我的想法 -- 兩件合併起來做,Antslg版主是 4片合起來做
3. 製夾具很重要... 內孔需要有夾具撐住, 曲面前緣很薄...
4. 據Antslg版主說樣品的 刀痕--- 跟我的做法不同方向(曲面),可以改變的
5. Antslg版主的訂單活,我只是拿來試一下...

bababom wrote:
下载了IGES文件看了一下，如果以零件加工工艺就以数控车+数控铣（配合夹具）的组合，保守估计时间18分钟（走那曲面要慢一点，两侧面平台用牛鼻刀可一次加工出来），sinderal兄认为如何？

  
两侧面平台用牛鼻刀可一次加工出来, 我是用牛鼻刀, 不過偶分兩刀到位..

两侧面平台用牛鼻刀可一次加工出来, 我是用牛鼻刀, 不過偶分兩刀到位.. [/quote]
  
呵，一刀做出来难看无比，肯定是要再光一刀的了

bababom wrote:
  两侧面平台用牛鼻刀可一次加工出来, 我是用牛鼻刀, 不過偶分兩刀到位..

  
  呵，一刀做出来难看无比，肯定是要再光一刀的了 [/quote]
  
这种东西有没有试过用盘刀来做？

那個四軸 三軸同動部分..
Mori Seiki MT2000 後處理處理
  
%
O1001
N1G54
T0101
G361B0.D0.
G43H2.
M45
G28H0
G98G97S597M13
M8
G00X144.Y-.248Z-2.573C-180.
X55.8
G01X50.8F72
X45.8
X45.788Y-.247Z-2.513C-180.987F900
X45.79Y-.246Z-2.453C-181.974F1803
X45.804Z-2.393C-182.962F1793
X45.832Y-.245Z-2.333C-183.949F898
X45.82Y-.243Z-2.274C-184.939F1796
Y-.242Z-2.214C-185.929F1795
X45.834Y-.241Z-2.154C-186.92F1791
X45.86Y-.24Z-2.095C-187.909F896
X45.846Y-.238Z-2.036C-188.902F895
Y-.237Z-1.977C-189.896F894
X45.858Y-.235Z-1.918C-190.889F895
X45.886Y-.234Z-1.859C-191.882F894
X45.87Y-.232Z-1.8C-192.877F892
X45.868Y-.23Z-1.742C-193.874F892
X45.88Y-.228Z-1.684C-194.87F893
X45.906Y-.226Z-1.626C-195.865F894
X45.89Y-.224Z-1.569C-196.864F891
X45.888Y-.222Z-1.512C-197.863F891
X45.898Y-.22Z-1.455C-198.862F890
X45.924Y-.218Z-1.398C-199.86F890
X45.908Y-.216Z-1.354C-200.661F1111
X45.902Y-.214Z-1.31C-201.462F1112
X45.906Y-.212Z-1.265C-202.264F1111
X45.916Y-.21Z-1.221C-203.065F1112
X45.938Y-.208Z-1.177C-203.866F1112
X45.922Y-.206Z-1.134C-204.669F2221
X45.914Y-.204Z-1.091C-205.472F1110
X45.916Y-.202Z-1.048C-206.276F1109
X45.928Y-.2Z-1.005C-207.079F1109
X45.948Y-.198Z-.962C-207.882F1109
X45.93Y-.195Z-.921C-208.687F1110
X45.924Y-.193Z-.88C-209.493F1108
Y-.191Z-.838C-210.299F1106
X45.936Y-.189Z-.797C-211.104F1106
X45.954Y-.186Z-.756C-211.909F1109
X45.938Y-.184Z-.717C-212.716F1106
X45.93Y-.181Z-.677C-213.524F1107
Y-.179Z-.638C-214.331F1106
X45.94Y-.177Z-.599C-215.139F1105
X45.958Y-.174Z-.559C-215.946F1107
X45.942Y-.172Z-.522C-216.755F1103
X45.932Y-.169Z-.485C-217.564F1105
Y-.166Z-.448C-218.374F1106
X45.942Y-.164Z-.41C-219.184F1104
X45.96Y-.161Z-.373C-219.993F1106
X45.942Y-.159Z-.338C-220.803F1103
X45.934Y-.156Z-.303C-221.615F1103
Y-.153Z-.268C-222.426F1105
X45.942Y-.151Z-.233C-223.238F1102
X45.96Y-.148Z-.198C-224.049F1104
X45.942Y-.145Z-.166C-224.861F1104
X45.932Y-.143Z-.133C-225.675F1100
Y-.14Z-.101C-226.488F1102
X45.94Y-.137Z-.068C-227.301F1103
X45.958Y-.135Z-.036C-228.114F1101
X45.94Y-.132Z-.006C-228.928F1101
X45.93Y-.129Z.024C-229.743F1102
Y-.126Z.054C-230.558F1103
X45.938Y-.124Z.084C-231.373F1100
X45.956Y-.121Z.114C-232.188F1100
X45.936Y-.118Z.141C-233.004F1100
X45.926Y-.115Z.168C-233.821F1100
Y-.113Z.195C-234.637F1099
X45.934Y-.11Z.222C-235.454F1099
X45.952Y-.107Z.249C-236.27F1100
X45.932Y-.104Z.274C-237.088F1099
X45.922Y-.102Z.298C-237.906F1097
Y-.099Z.322C-238.724F1098
X45.93Y-.096Z.347C-239.543F1098
X45.948Y-.094Z.371C-240.36F1097
X45.928Y-.091Z.392C-241.18F2188
X45.918Y-.088Z.413C-241.999F1097
X45.916Y-.085Z.435C-242.819F1098
X45.924Y-.083Z.456C-243.639F1095
X45.942Y-.08Z.477C-244.458F1097
X45.922Y-.077Z.496C-245.279F1095
X45.912Y-.074Z.514C-246.1F1097
Y-.072Z.532C-246.921F1095
X45.92Y-.069Z.551C-247.742F1096
X45.938Y-.066Z.569C-248.563F1097
X45.918Y-.064Z.584C-249.385F1093
X45.908Y-.061Z.599C-250.207F1095
Y-.058Z.614C-251.03F1096
X45.916Y-.056Z.629C-251.852F1094
X45.934Y-.053Z.645C-252.674F1095
X45.914Y-.051Z.657C-253.497F1092
X45.904Y-.048Z.669C-254.321F1093
Y-.045Z.681C-255.145F1094
X45.912Y-.043Z.693C-255.969F1092
X45.93Y-.04Z.705C-256.792F1094
X45.91Y-.038Z.713C-257.617F1090
X45.9Y-.035Z.722C-258.442F1091
Y-.033Z.731C-259.267F1090
X45.908Y-.03Z.74C-260.092F1091
X45.928Y-.028Z.748C-260.916F1090
X45.908Y-.025Z.754C-261.742F1090
X45.898Y-.022Z.76C-262.568F1091
Y-.02Z.765C-263.394F1090
X45.906Y-.017Z.771C-264.22F1092
X45.926Y-.015Z.776C-265.046F1090
X45.906Y-.012Z.778C-265.873F1090
..............
.............
G00X144.
G49
G28U0V0W0M05
M09
M46
M01
M30
%

Mazak Inetgrex200III 後處理出來的
  
M01
T0202.1
(B90.)
G98G97S597M203M8
M212
M251
G00X144.Y-.248Z-2.573
(B90.)
X55.8
G01X50.8F179
X45.8
X45.788Y-0.247Z-2.513C-180.987F358
X45.79Y-0.246Z-2.453C-181.974
X45.804Z-2.393C-182.962
X45.832Y-0.245Z-2.333C-183.949
X45.82Y-0.243Z-2.274C-184.939
Y-0.242Z-2.214C-185.929
X45.834Y-0.241Z-2.154C-186.92
X45.86Y-0.24Z-2.095C-187.909
X45.846Y-0.238Z-2.036C-188.902
Y-0.237Z-1.977C-189.896
X45.858Y-0.235Z-1.918C-190.889
X45.886Y-0.234Z-1.859C-191.882
X45.87Y-0.232Z-1.8C-192.877
X45.868Y-0.23Z-1.742C-193.874
.........
.........
G00X144.
M205
M01
G28U0
G28V0W0
M250
G00B0
M251
M01
G64
M99

sinderal wrote:
先車削好大部分的外型, 再用銑床或車銑複合機做銑削  
  
  1. Cview 2 銑溝, 連小R

  
铣这个曲面，要求的刀具很小，1mm?但刀具有比较长，怎么办呢？