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压铸模流分析案例

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11
发表于 2006-1-21 07:55:33 | 只看该作者
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------------------------------低壓輪轂
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厦门FLOW3D推广中心-----正版软件商指定技术支持
     flow_3d@126.COM    13606906674

[ 本帖最后由 markchan 于 2006-2-4 11:34 编辑 ]

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12
发表于 2006-1-21 19:51:09 | 只看该作者
to jinshan网友
FLOW3D两大应用领域:金属铸造和水利应用
你提到过的杏林L*T*公司半年前請我去診斷过,當時软件從香港富來購入一年多,
基於廠商售後服務不理想和操作者本身原因,完全沒能導入實戰,很可惜。

[ 本帖最后由 markchan 于 2006-2-3 10:53 编辑 ]

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13
发表于 2006-1-24 21:57:27 | 只看该作者
是不错,但是缺少讲解分析!
14
发表于 2006-2-3 10:53:10 | 只看该作者
新年好!
征集FLOW3D正版用户联系方式(铸造/水利)-----Chinese Users Conference 筹备中!

压铸模流分析人才推荐请点击https://co.icax.org/view_supply.php?sdid=373


What follows is a very brief summary of the key new features and in Version 9.0:

New Models

1. General Moving Objects. A new General Moving Object model allows users to model rigid body dynamics with six-degrees-of-freedom fully coupled with fluid flow. In the new model, an object (or multiple objects) can be allowed to move freely, or the user can prescribe the motion.

2. Thermal Stress Modeling. A thermal stress model, together with an implicit treatment of the stresses and an extension to two fluids, has been added. The model describes elastic stresses and deformations induced by cooling and solidification of metal parts.

3. Implicit GMRES Solver for pressure and velocity. A new pressure-velocity solver, generalized minimum residual method, has been added. In addition to the GMRES pressure solver, a new algorithm—the generalized conjugate gradient algorithm—has also been implemented for solving viscous terms implicitly, when used with the GMRES solver.

4. Electro-thermal (Joule heating) and Electro-mechanical effects. The ability to model these effects has been added to the electric field model.

5. Implicit Surface Tension. Users can now model surface tension effects implicitly.

6. Air Entrainment. Designed to model the entrainment of air into fluid due to turbulent mixing at the free surface, the new model takes into account turbulence in the fluid, gravity and surface tension.

7. Micro-porosity model. A new model for predicting micro-porosity in solidifying metal.

8. Drift-flux model additions. A non-linear (Reynolds number dependent) model has been developed for the calculation of the drift velocity, together with Richardson-Zaki correlation for closely packed dispersed material, and an inversion point (when continuous and dispersed phases change into the reverse configuration).

Major Improvements

1. Multi-Block Model. Improved mass conservation and diagnostics in the multi-block model. The coupling of pressures and velocities at inter-block boundaries has been significantly enhanced.

2. Advection. Numerous important improvements to FLOW-3D®’s VOF advection schema have been implemented.

3. Molecular diffusion between two fluids has been added.

4. Thermal die cycling. Convergence control of the implicit heat transfer solver has been optimized for faster performance. This includes setting the maximum allowed time step, based on the cycling segment durations, and relaxing convergence for the thermal cycles before the last one. This will make such calculations run at least two times faster or more depending on the number of cycles.

5. Graphical User Interface. The FLOW-3D® graphical user interface has been re-written from scratch using a cross-platform toolkit known as Qt®. This new GUI is a major improvement over prior incarnations in that it has built-in intelligence, more capabilities and is fully-integrated. Importantly, great effort was expended to ensure that the new GUI is backward compatible, so that users would not be required to make changes to input files in order to run them in the new GUI.

Flow Science has commenced shipment of the new release to customers under maintenance contracts.

Flow Science, Inc. is a privately held software company specializing in high fidelity fluid dynamics modeling software for industrial and scientific applications worldwide. Flow Science has Associates for FLOW-3D® sales and support in Japan, Germany, Korea, Finland, Norway, Russia, Hong Kong, Taiwan, Spain, Italy, Canada, India and China.




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[ 本帖最后由 markchan 于 2006-2-4 15:22 编辑 ]

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15
发表于 2006-2-6 09:20:31 | 只看该作者
-----續四樓鋁鍋流道優化
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16
发表于 2006-2-6 14:03:52 | 只看该作者
111111

[ 本帖最后由 CUILONG-66 于 2006-2-6 14:47 编辑 ]
17
发表于 2006-2-6 14:09:41 | 只看该作者
在透露一点信息给你,去年快到年底的时候上海也有家单位过来搞推荐会,我们北仑有不少老板打算购买.
18
发表于 2006-2-6 14:22:22 | 只看该作者
HW網友也提過是香港代理富來遠東在北侖做的宣傳,聽說反應不理想。

[ 本帖最后由 markchan 于 2006-2-6 14:45 编辑 ]
19
发表于 2006-2-9 11:22:23 | 只看该作者
-----續15樓鋁鍋衍生机种
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20
发表于 2006-2-10 08:12:43 | 只看该作者
FLOW3D压铸模流分析与田口品质工程系统结合研究

(推荐田口方法与软件)

中文摘要

壓鑄產品經常容易發生充填不足、熱裂、表面流紋與變形等缺陷,這些缺陷和射出壓力、射出速度、射出溫度與模具溫度等製程條件有密切關係。製品之開發試作,一般係利用試誤法來求得較適當的製程條件之組合,但是,試誤過程既費時又無法保證穫得最佳的製程條件。近幾年,田口實驗設計法成了改善品質的有利工具,本研究結合 Flow-3D 模流分析軟體與田口實驗設計法規劃實驗分析條件,進行模流分析,應用直交表和信號雜訊比來求出最佳的製程條件。模流分析之條件組合是以 L9 直交表進行規劃設計,選擇射出壓力、射出速度、射出溫度、模具溫度控制因子,每一因子皆選擇三個實驗水準,品質目標設定為在模穴內必須具有最少固溶率、最小壓力差與最小溫度差。

由變異數分析求得最佳製程條件組合為射出壓力 、射出速度 、射出溫度 、模具溫度 ,再經由 Flow-3D 模擬結果,三目標值均有明顯改進,可有效改善壓鑄件缺陷,提昇產品的穩健性。

Die casting products very often show non-filling, hot cracking, apparent flow mark and deformation etc. These defects are closely related with process conditions of filling time, fusion temperature, cooling temperature of die and maintaining pressure etc. Generally, in the development of  die casting products, trial and error method was used to find the suitable combination of process conditions. It is time consuming and not necessarily assure the best results. Recently TAGUCHI experiment design methods are adopted for improving product quality. In this study, we combine TAGUCHI experiment design method with Flow-3D flow analysis package for simulation . L9 orthogonal table was used, and filling time, fusion temperature, cooling temperature of die, maintaining pressure, viscosity was chose as control parameters. Three levels of each parameter were selected for the experiment. Minimum solid fraction and most homogeneous temperature and pressure distribution in the die cavity, were set as the best casting conditions.

From variance analysis, we found out the combination of optimum process condition are, fusion pressure, fusion speed, fusion temperature, cooling temperature of die . An independent analytical process parameters combination was selected based on the result found for die-casting simulation, and the result shows the improvement of the product.
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厦门FLOW3D推广中心-----正版软件商指定技术支持
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