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[原创] DME伸缩芯 collapsible core

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11
发表于 2008-8-2 23:10:16 | 只看该作者

DME 伸缩芯3D

应大家要求,发一个型号的伸缩芯3D,图上来,为IGS格式。需要其他型号3D的话,请与我联系!

佘永侃  手机:13918218772

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12
发表于 2008-8-3 14:47:14 | 只看该作者
三年前用过一次,很贵的!!!
13
发表于 2008-10-25 11:00:51 | 只看该作者

DME伸缩芯价格

CC125PCCOLLAPSIBLE CORE .720 THD O.D.E02RMB 26,353.60
CC150PCCOLLAPSIBLE CORE .850 THD O.D.E02RMB24,259.30
CC175PCCOLLAPSIBLE CORE .970 THD O.D.E02RMB22,339.50
CC200PCCC 200PC COLLAPSIBLE CORE02RMB20,641.90
CC252PCCC 252PC COLLAPSIBLE CORE02RMB20,641.90
CC352PCCC 352PC COLLAPSIBLE CORE02RMB23,409.90
CC402PCCC 402PC COLLAPSIBLE CORE02RMB26,419.90
CC502PCCC 502PC COLLAPSIBLE CORE02RMB37,802.60
以上为DME伸缩芯价格,价格确实比较高,但是使用伸缩芯可以比传统的铰牙脱模快很多,注塑机吨位也可以比其他脱模方案减少20%。据个例子,一模四穴的接头,PA66+33%GF,螺纹长度100mm,用普通脱模需要60-120S,使用伸缩芯可以缩短为10-20S,这对于产量很大的产品来说,对注塑厂节省成本的是很明显的,综合成本和单位时间的产量是最优的,但对客户来说,模具成本增加有些客户可能觉得难以承受。综合考量,使用伸缩芯对产量很大的产品性价比还是很明显的!
14
发表于 2008-10-28 21:49:35 | 只看该作者

DME伸缩芯脱模动画

附件为伸缩芯脱模动画,为FLASH格式!

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15
发表于 2008-10-28 22:01:04 | 只看该作者

DME伸缩芯3D

附件为STEP格式,请下载解压即可,因为附件大小限制,发其中一些,需要其他,请发邮件给我!
DME 佘永侃  邮箱:yongkan2001@sina.com   手机:13918218772

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16
发表于 2008-10-29 10:29:15 | 只看该作者
怎么没有了呢??????????????
17
发表于 2008-10-31 22:14:12 | 只看该作者

DME伸缩芯脱模动画演示

DME伸缩芯脱模动画演示

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18
发表于 2009-8-29 23:36:10 | 只看该作者
1.
使用伸缩芯比传统的脱模方法要快很多,除去冷却时间,脱模时间最短可以控制在5秒左右,不管你脱得倒扣或者螺纹长度是10MM,还是100MM.

2.使用伸缩芯可以节约成本,如果传统的脱螺纹的方式,使用绞牙带链条来做,使用油缸,成本也得几千块,关键是可以能成型时间很长,如果产品产量很大,模具穴数比较多,模具做的比较大,反而增加成本,如果使用伸缩芯可以穴数减少,单位时间产量增加,反而可以节约成本,这些还不包括使用小吨位的注塑机节约的成本,还有能源成本,人工成本,总体核算,增加了模具成本但是综合单个产品的成本,反而会减少。请考量这些因素。

  总之,因为伸缩芯是美国专利产品,价格较高,增加模具成本,但是产量较大的产品成本降低比较明显

DME 上海  佘永侃 手机:13918218772  QQ:45837332   传真:021-64192669
19
发表于 2009-8-29 23:37:08 | 只看该作者
Collapsible core demoulding technology is one of key technologies in moulds injection and extrusion, it applies for parts that inner cavity dimension is bigger than outer dimension, it could demould quickly and successfully when injection and extrusion, such as pipe / fittings with collapsible, instrument shell, sealed gate. etc.  

Technology characteristic:  
1、Ingenious structure, moving and demoulding in limited space  
2、High precision and consistency for components  
3、Cool machining technology for material with high hardness  
4、Security design: avoid damage moulds cavities and components when working  
24 Cavity Collapsible Core Mold  


Having a straight pin improved stability of the collapsible core segments improving the dimensional accuracy of the molded part. The pin diameter matches the inside diameter of the segments and by being contained by a stripper or containment ring matched to the outside of the segments the pin and the segmented sleeves are self centering and extremely accurate.  

Shorter and spring loaded segments reduces the possibility of injection pressure opening the segments. This reduces the time for injection and reduces cycle time. The increased contact area between the pin and the collapsible core segments improves mold cooling allowing for faster cycle times. The change of shape of the contact area between the segments and the pin, rounded surfaces moving across flat surfaces, reduces wear allowing for less maintenance.  

需要提供帮助,请联系我,DME 佘永侃 QQ:45837332 E-MAIL:yongkan2001@sina.com 手机:13918218772
Collapsible core demoulding technology is one of key technologies in moulds injection and extrusion, it applies for parts that inner cavity dimension is bigger than outer dimension, it could demould quickly and successfully when injection and extrusion, such as pipe / fittings with collapsible, instrument shell, sealed gate. etc.  

Technology characteristic:  
1、Ingenious structure, moving and demoulding in limited space  
2、High precision and consistency for components  
3、Cool machining technology for material with high hardness  
4、Security design: avoid damage moulds cavities and components when working  
24 Cavity Collapsible Core Mold  


Having a straight pin improved stability of the collapsible core segments improving the dimensional accuracy of the molded part. The pin diameter matches the inside diameter of the segments and by being contained by a stripper or containment ring matched to the outside of the segments the pin and the segmented sleeves are self centering and extremely accurate.  

Shorter and spring loaded segments reduces the possibility of injection pressure opening the segments. This reduces the time for injection and reduces cycle time. The increased contact area between the pin and the collapsible core segments improves mold cooling allowing for faster cycle times. The change of shape of the contact area between the segments and the pin, rounded surfaces moving across flat surfaces, reduces wear allowing for less maintenance.  

需要提供帮助,请联系我,DME 佘永侃 QQ:45837332 E-MAIL:yongkan2001@sina.com 手机:13918218772
20
发表于 2009-8-29 23:37:44 | 只看该作者
伸缩芯模具设计图例!
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